Zero1

Quick Overview

The Glass Factory, based in Veneto, Italy, specializes in comprehensive garment production, including screen printing (using automatic presses and laser alignment), transfer printing (utilizing heat presses for materials like Lycra and cotton), and advanced digital printing (DTG/sublimation) for large-format graphics up to 1.8m, all while adhering to GOTS standards for organic fibers and maintaining strict quality control across all stages from cutting to finishing.

Key Points: Glass Factory operates out of Veneto, Italy, handling all stages of garment production internally, from sampling to final production runs. Screen printing is performed using automatic multi-color presses with laser alignment for precision, and they employ specialized techniques like puff print using plastisol ink with puff additive. Transfer printing is used for applying graphics, involving heat pressing the transfer paper onto the fabric (like cotton or Lycra) for 17 seconds, ensuring high adhesion and durability against cracking. The facility uses a large-format Epson TS300P-1800 direct-to-garment (DTG) sublimation machine capable of printing up to 1.3m wide (and potentially 1.8m) for large-scale graphics on materials like leather and heavy plastics. The company emphasizes sustainability, requiring GOTS certification for organic fibers and ensuring non-toxic, eco-friendly processing methods. Quality control is integrated throughout, including precise measurement of zipper lengths and verifying the successful bonding of materials using heat and adhesive. The production process minimizes waste and maximizes quality by employing specialized equipment, such as a laser cutter for patterns and a UV exposure machine for burning screens.

Context: This video serves as an in-depth tour and interview showcasing the end-to-end production capabilities of the Glass Factory, a manufacturing facility located in Veneto, Italy. The interview features Sara Capovin (Zero1) and an unnamed male host/representative, later joined by Petros (Director of Research) and Kishan (Director of Operations), discussing their specialized processes for garment customization, including screen printing, transfer printing, and large-format digital printing, highlighting their commitment to quality and sustainability (GOTS certification).